5 Most Popular Pole Barn Sizes for Residential Use

Table of Contents

Popular pole barn sizes play a significant role in determining the functionality and cost-effectiveness of residential structures. Whether you need extra storage, a workshop, or a spacious living area, choosing the right size is crucial to meet your needs and budget. In this post, we’ll explore the five most popular pole barn sizes for residential use helping you decide which option is best for your project.

SizeBest ForTypical Cost
20’x30′Two-Car Garage$8,000-$20,000
30’x40′Workshop + Storage$29,000-$31,000
40’x50′Multi-Car Storage$40,000-$42,000
40’x60′Hobby Shop + Living Space$75,000
60’x80′Large All-Purpose$100,000+

Key things to know:

  • Don’t build smaller than 20’x30′ – it’s not worth the cost
  • Most owners wish they’d built bigger initially
  • Cost per square foot drops as size increases
  • Height needs vary: 10-12′ for cars, 14-16′ for RVs

Before you start:

  1. Check local building codes
  2. List everything you’ll store
  3. Plan for future needs (5-10 years)
  4. Get clear on your budget
  5. Verify property setback requirements

Quick Tip: Posts typically go every 8 feet, so plan your width in 8-foot sections to optimize costs.

Related video from YouTube

“Pole Barn Prices 2023. How Much Does One Cost?” by DoWitt Garage, uploaded on December 1, 2021Jun 21, 2023. Available at: https://youtu.be/pfp5LLpJVVg

How to Measure Pole Barns

Here’s what you need to know about pole barn sizes:

Height Measurements:

Vehicle/Use TypeDoor Height NeededBuilding Height
Regular Cars/SUVs8 feet10-12 feet
RVs/Motorhomes12 feet14-16 feet
Commercial Use16-20 feet18-22 feet

Basic Space Rules:

  • Leave 3 feet from walls for doors
  • Each vehicle needs 12 feet width
  • Garages need 24-48 feet depth
  • Horse stalls need 10 feet overhead

Popular Depth Options:

Depth (feet)Best Uses
24Basic garage storage
32Workshop space
40Multi-car storage
48Large equipment

Three main factors impact your pole barn size:

1. Building Codes

Your local rules control:

  • Height limits
  • Property line setbacks
  • Water drainage
  • Building location
 

2. Property Limits

Look at your land’s:

  • Trees and rocks
  • Ground slope
  • Space between buildings
  • Available area after setbacks
 

3. Load Factors

Your barn must support:

  • Snow on the roof
  • Wind pressure
  • Equipment inside
  • Extra features like lofts

Quick Tip: Posts typically go every 8 feet. Plan your width in 8-foot sections to keep costs down.

The smallest practical pole barn is 10×10 feet. But if you’re building for home use, start at 20×30 feet – you’ll want the extra space.

What to Think About When Choosing Size

Let’s break down the key factors that affect your pole barn size:

Local Rules and Space

First, you need to know what you CAN build:

FactorWhat to Check
Zoning Laws– Building height limits
– Setback requirements
– Lot coverage rules
Property Lines– Distance from boundaries
– Utility easements
– Trees and obstacles
HOA Rules– Size restrictions
– Style guidelines
– Placement rules

Space You’ll Need

Here’s what different uses require:

Use TypeMinimum Space Needed
Single Car12′ x 24′
Workshop24′ x 32′
RV Storage16′ x 40′
Home Business30′ x 40′
Multi-Purpose40′ x 60′

Think About Tomorrow

You’ll want extra space for:

  • More vehicles
  • New projects
  • Business expansion
  • Seasonal storage

Size and Cost

The bigger you build, the less you pay per square foot:

Size (sq ft)Cost Impact
Under 500$50-100/sq ft
500-1000$40-80/sq ft
1000-2000$35-70/sq ft
Over 2000$30-60/sq ft

Permit Costs By Use

Building TypePermit Range
Residential$50-1,000
Agricultural$0-2,000
Commercial$1,000-100,000

Quick Size Guide:

  • Add 20% more space than you need now
  • Plan 12′ bays for each vehicle
  • Include workspace around equipment
  • Account for door clearance
  • Keep 3′ from walls

Here’s a heads up: Permits take about 4 months. Check your local MapClick GIS system for zoning rules BEFORE you finalize your size plans.

Two-Car Garage Size

A two-car pole barn garage needs the right dimensions to fit your vehicles and storage needs. Here’s what works:

Basic Dimensions

The smallest two-car pole barn starts at 20′ x 20′. But that’s just the beginning:

SizeSquare FeetWhat Fits
20′ x 20′400Two small cars
20′ x 30′600Two cars with room to move
24′ x 24′581SUVs and trucks
24′ x 30′720Cars plus work space

What You Can Store

Let’s look at what fits in a 20′ x 30′ pole barn:

FeatureSpace You Get
Vehicle Space2 regular cars
Door Options16′ single or two 9′ doors
Extra Storage50 hay bales
Wall Space3′ on each side

How People Use It

Different sizes work for different needs:

UseSize You Need
Just Cars20′ x 20′
Workshop Setup24′ x 24′
Storage Plus Cars20′ x 30′
Everything Mixed24′ x 30′

Quick Space Tips

  • Each car needs 12′ of width
  • Leave 3′ from walls
  • Walls should be 8’+ high
  • Make it 24′-30′ deep

"The cost of putting up a new building is deciding to build at all. Once one has decided to build, put those four corners as far apart as possible."

What It Costs

SizeModular PricePost-Frame Price
20′ x 20′$6,000-$16,000$8,000-$20,000
20′ x 30′$12,000-$15,000$12,000-$36,000

2. Workshop Plus Storage Size

A workshop plus storage pole barn gives you space for both work and storage. Let’s look at what size you need.

Size Options That Work

The sweet spot? A 30′ x 40′ building with 1,200 square feet. Here’s what different sizes can do:

SizeSquare FeetWhat You Get
28′ x 30′840Small shop + 1 car
30′ x 40′1,200Full shop + 2 cars
36′ x 40′1,440Big tools + lots of space
40′ x 40′1,600Multiple zones + extra storage

What Fits Inside a 30′ x 40′

Here’s how much stuff you can pack in:

Space TypeWhat Goes In
Vehicles2-3 cars or 1 RV
Workshop600 sq ft for work
Tools200 sq ft for equipment
Storage400 sq ft for materials

Smart Space Setup

Here’s how to divide your space:

AreaSpace %What It’s For
Work Zone40%Your main workspace
Vehicles30%Park your stuff
Storage20%Keep materials
Paths10%Move around

"We built John a 28 x 30 x 12 workshop for his surfboard business. It came with a lean-to for his car."

Before You Build:

  • Double-check your local codes
  • Go for 12-foot ceilings (minimum)
  • Add good air flow
  • Put in plenty of windows
  • Install lots of power outlets

Perfect For:

  • Running a business
  • Woodworking
  • Fixing cars
  • Making art
  • Taking care of equipment

3. Multi-Car Storage Size

A multi-car pole barn needs the right dimensions to fit your vehicles and give you room to move around. Here’s what works:

Main Building Sizes

Size (WxL)Square FeetWhat Fits
30′ x 40′1,2003-4 cars
40′ x 50′2,0004-5 cars + storage
40′ x 80′3,2006+ cars + workspace
42′ x 50′2,1004 big trucks/SUVs

Let’s break down a 40′ x 80′ layout:

SpaceSizeWhat Goes There
Main Floor2,400 sq ftCars and trucks
Side Area400 sq ftTools and gear
Front Space400 sq ftWork area

Building Specs That Matter

PartSizeWhy It Works
Door Height12′-14′Gets tall vehicles in
Door Width10′-12′Makes parking easy
Ceiling Height14′-16′Adds overhead storage
Bay Width15′ per carDoors open fully

You’ll want:

  • 3 doors (10′ x 12′ each)
  • 14′ minimum ceiling
  • Good air flow
  • Concrete floor with drains

2025 Price Guide

Building SizeCost
42′ x 50′ x 16′$49,500
30′ x 40′ x 12′$19,345
30′ x 70′ x 12′$28,455
40′ x 80′ x 14′$61,775

Quick Space Tips:

  • Keep 3′ between cars
  • Leave 5′ walking space up front
  • Think about future cars
  • Save room for basic repairs

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4. Hobby Shop with Living Area Size

A hobby shop with living space combines your workspace and home. Here’s what you need to know about sizing and layout options.

Typical Dimensions

Size (WxL)Square FeetLayout
30′ x 40′1,200Workshop + 1 bedroom
40′ x 60′2,400Large shop + 2 bedrooms
50′ x 60′3,000Full shop + 3 bedrooms
60′ x 80′4,800Complete workshop + apartment

The most popular size? The 40′ x 60′ model. It gives you enough room for both work and living without breaking the bank.

What Fits Where

Area TypeSize RangeStorage Options
Workshop Area600-2,400 sq ftTools, equipment, projects
Living Space600-1,800 sq ftBedrooms, kitchen, bath
Storage Loft200-600 sq ftMaterials, seasonal items
Utility Room100-200 sq ftHVAC, water heater

Here’s how to split up your space:

ZonePercentagePurpose
Workshop50-60%Main work area
Living Area30-40%Residential space
Storage10-20%Tools and materials

Core Features You’ll Need:

  • Workshop ceiling: 12-14′ high
  • Living area ceiling: 8-9′ high
  • Two separate HVAC systems
  • Sound barriers between areas
 

2025 Cost Breakdown:

  • 30′ x 40′: $45,000
  • 40′ x 60′: $75,000
  • 50′ x 60′: $88,000
  • 60′ x 80′: $100,000
 

Don’t Skip These:

  • Different doors for shop/home
  • Strong ventilation
  • Insulated walls
  • Concrete floors + drains
  • 220V electrical
  • Basic plumbing setup
 

Remember: Your local building codes might affect these specs. Always check before you build.

5. Large All-Purpose Size

A large all-purpose building gives you space for multiple vehicles PLUS room to work. Here’s what you need to know:

Size Options and Uses

Size (WxL)HeightSquare FeetWhat Fits
48′ x 64′16′3,0724-6 vehicles + workshop
60′ x 88′16′5,280Everything (vehicles, storage, shop)
40′ x 60′16′2,400Shop space + storage

How to Split Up the Space

AreaSpaceWhat Goes There
Vehicle Area1,200-2,000 sq ftCars, RVs, farm equipment
Workshop800-1,600 sq ftTools, work areas
Storage600-1,200 sq ftSupplies, equipment
Extra Space400-800 sq ftSeasonal stuff

What You’ll Need

Doors:

  • Big doors: 12-14′ wide (for trucks/RVs)
  • Side door: 9-10′ wide (cars)
  • Walk-in door: 3′ wide
 

Height:

  • 16′ ceilings
  • 14′ doors for RVs
  • 12′ for farm equipment
 

Electrical:

  • 220V power every 20′
  • LED lights
  • Separate power for big tools
 

Layout Must-Haves:

  • 12′ wide paths
  • 30′ turning space
  • Floor drains (every 40′)

2025 Price Tags:

  • 48′ x 64′: $92,000
  • 60′ x 88′: $140,000
  • 40′ x 60′: $75,000

Note: Add 15-20% to these prices for extras like insulation, concrete floors, and electrical work.

Size and Cost Chart

Size (WxL)Square FeetBase Price*Best For
24′ x 36′864$20,000-23,0002-car garage + storage
30′ x 40′1,200$29,000-31,0003-car garage or workshop
40′ x 60′2,400$40,000-42,000Large workshop + storage
50′ x 80′4,000$53,000-55,000Multi-purpose space
60′ x 100′6,000$75,000-77,000Full living space + garage

*Prices include basic materials and labor for 2024

Let’s break down what you get and what you’ll need to budget for:

Standard Features

FeatureWhat’s Included
Doors1 entry door + 2 garage doors
Overhang12" on all sides
Windows2-4 standard windows
FoundationConcrete slab
WallsMetal or wood siding
RoofMetal roofing

Common Add-On Costs

ItemPrice Range
Insulation$2-4 per sq ft
HVAC$5,000-8,000
Electrical$3,000-6,000
Plumbing$4,000-7,000
Interior Walls$6-8 per sq ft

Price Per Square Foot

The bigger your building, the less you’ll pay per square foot:

Building SizeCost Per Sq Ft
Under 1,000 sq ft$25-40
1,000-2,000 sq ft$20-35
2,000-4,000 sq ft$18-30
Over 4,000 sq ft$15-25

State-by-State Pricing

Prices vary A LOT depending on your location:

StateAverage Cost Range
Wisconsin$40,000-80,000
Oregon$45,000-100,000
Utah$55,000-95,000
Missouri$84,000-120,000
Tennessee$8,000-150,000

Extra Costs to Know:

  • Uneven ground? Add 15% for site prep
  • Permits cost $500-2,000 (depends on location)
  • Want higher ceilings (14’+)? Add $2-3 per sq ft
  • Custom doors cost 20-30% more than standard sizes

Making Changes to Standard Sizes

Here’s how to modify your pole barn’s standard dimensions:

Height Adjustments

Want taller walls? You’ll need to factor in some extra costs:

Adjustment TypeStandard SizeAvailable OptionsCost Impact
Eave Height10-12 feetUp to 20 feet+$2-3 per sq ft
Clear Height9-11 feetUp to 19 feet+15-20% total cost
Post Length12 feetUp to 20 feet+25% post cost

Door Options

Pick the right door based on how you’ll use your building:

Door TypeMax WidthMax HeightBest Uses
Sliding40 feet20 feetStorage, low-use areas
Overhead32 feet14 feetDaily access, garages
Hydraulic60 feet20 feetLarge equipment

Here’s what works best:

  • Put overhead doors where you need daily access
  • Use sliding doors for storage spaces
  • Install doors on gable ends
  • Add windows next to doors for natural light

Structure Support

You’ll need these upgrades for a stronger building:

ModificationWhat It DoesExtra Cost
Double 2×8 Top PlateSupports higher walls+$3-4 per linear foot
Extra Wall BracingAdds stability+$2-3 per sq ft
Shear PanelsIncreases wind resistance+$4-5 per sq ft
Metal Siding UpgradeBetter durability+$1-2 per sq ft

Before you start:

  • Look up your local building codes
  • Test your soil if going taller
  • Add bracing for metal siding
  • Budget 15% extra for uneven ground

Space Requirements

Here’s how much space you REALLY need:

Area TypeMinimum ClearanceRecommended Extra Space
Car Storage9 feet height+2 feet each side
Workshop10 feet height+4 feet work area
RV Storage14 feet height+3 feet length/width
Equipment Bay12 feet height+5 feet maneuvering

One last thing: Metal siding doesn’t help with structural support. You’ll need extra roof bracing to keep everything solid.

Before You Build

Let’s look at what you need to check before starting your pole barn:

Ground Requirements

Site Prep TaskSpecificationsWhy It Matters
Level AreaWithin 3 inches across sitePrevents structural issues
Clearing Zone3 feet beyond footprintAllows proper construction
Fill MaterialSand or fine gravelCreates stable foundation
Base Height6-12 inches above gradeHelps with drainage
Slope GradeMinimum 5% away from barnStops water pooling

Distance Rules

Setback TypeTypical MinimumNotes
Front20 feetFrom property line
Rear15 feetFrom property line
Side5 feetFrom property line
Between BuildingsVariesCheck local codes

Permit Costs

Building TypePermit Cost RangeExtra Permits Needed
Residential$50-$1,000Utilities, driveway
Agricultural$0-$2,000Well, septic system

Site Prep Checklist

Your site needs to be within 8 inches of level for standard pole lengths. Here’s what to do:

    1. Clear trees and undergrowth
    2. Remove all topsoil
    3. Test soil stability
    4. Grade for drainage
    5. Add and compact fill material
    6. Level the building pad
    7. Mark utility lines
    8. Create access routes

Must-Do Checks

Check TypeWhat to Look For
ZoningBuilding use allowed
Property LinesMarked and verified
UndergroundUtilities mapped
OverheadPower line clearance
AccessEquipment can reach site
DrainageWater flow direction

Here’s the thing: skipping proper site prep will cause MAJOR headaches down the road.

Talk to your local building department about:

  • Required permits
  • Inspection schedules
  • Utility requirements
  • Final approval process

Pro tip: Walk the site with your excavator BEFORE work starts. They’ll spot potential issues you might miss.

Final Tips

Here’s what you need to know about pole barn sizing and costs:

A bigger pole barn means lower cost per square foot:

  • 30′ x 40′ costs $50/sq ft ($60,000 total)
  • 80′ x 120′ costs $17/sq ft ($163,200 total)
 

Want to cut costs? Here’s what works:

Cost-Saving StrategyImpactNotes
Keep height under 16′15-25% savingsSmaller columns work fine
Build square, not rectangle10-20% savingsLess complex design
Add doors to end walls5-15% savingsMakes structure simpler
Pick flat ground$2,000-5,000 savingsLess site prep needed
Skip the end overhangs$1,000-3,000 savingsJust looks pretty

"We give very detailed instructions on how this gets put together."

Planning to DIY? Know your limits:

  • Height: Max 10 feet
  • Width: Max 45 feet
  • People needed: 3-4
 

Think ahead with these features:

Smart Add-onsWhy You Want Them
Layout you can expandBuild more later
Extra door framesAdd doors when needed
Big electrical setupHandle more power
Steeper roofMore storage up top
Solid foundationSupports future work

Smart building moves:

  • Start with the shell, finish inside later
  • Stick to 6′ width steps
  • Keep length in 8′ steps
  • Plan for future utilities
  • Build bigger now (it’s cheaper than adding on)
 

Here’s a fact: A 60′ x 80′ pole barn stands fine on its own. Go bigger (like 60′ x 160′)? You’ll need shear walls – and that costs more.

Before you build, check these boxes:

  • List what goes inside
  • Measure everything
  • Add 30% for moving around
  • Plan work areas
  • Map out parking
 

Bottom line? Don’t cheap out on materials – fixing problems later costs WAY more.

FAQs

What is the best size for a pole barn house?

Here’s what you need to know about pole barn house sizes:

Size (W×L)Total Sq FtBest For
60′ × 40′2,400Small family home
75′ × 50′3,750Mid-sized home with storage
100′ × 80′8,000Large home with multi-car garage

These sizes make sense for most people because they match standard building materials and typical lot dimensions. Plus, they give you enough space for both living and storage.

Want to DOUBLE your space? Add a second floor. A 60′ × 40′ jumps from 2,400 to 4,800 sq ft.

Before you pick a size, think about:

  • Your local building codes
  • Setback requirements
  • Your family’s needs (now and later)
  • Your lot’s limits
  • Your storage needs
  • Your budget
 

That’s it. Pick the size that fits your needs and meets local requirements.

You Have Questions?

We Have Answers

Rot can significantly weaken the structure of a pole barn, compromising its stability and lifespan. Since the posts serve as the foundation, any rot or decay can lead to uneven settling, leaning, or even collapse over time. Preventing rot from the outset ensures your pole barn remains safe, durable, and cost-effective in the long term.

Pressure-treated wood undergoes a treatment process that infuses chemicals into the wood fibers, making it resistant to rot, moisture, and insect damage. This treatment prolongs the wood’s life even in wet environments, helping to reduce maintenance needs and repair costs. Using high-grade pressure-treated wood, like that in Barn Kit Pros kits, ensures better durability for your pole barn posts.

Concrete footings are solid concrete bases placed under the posts to lift them off the ground, creating a barrier between the wood and soil. This keeps the posts dry and prevents moisture from seeping into the wood, which is a primary cause of rot. Concrete footings, especially precast options like "perma-columns," are one of the best ways to extend the life of your pole barn’s foundation.

While pressure-treated wood offers strong resistance to rot, adding post protector sleeves provides an additional layer of protection. These plastic sleeves cover the portion of the post in contact with soil, creating a waterproof seal that helps keep moisture out. Combining sleeves with pressure-treated wood is especially effective in areas with high soil moisture, maximizing protection against rot.

Regular inspection and maintenance are essential to spot early signs of decay or moisture issues. Check around the posts periodically for any soft spots, discoloration, or insect activity. Applying water-resistant sealants or wood preservatives can also help protect the wood over time. Addressing any issues early prevents costly repairs and keeps your pole barn posts in optimal condition for years.

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